Measurement focus:

1、High speed/contactless optical measurement

2、Nano depth 3D detection

3、Surface morphology/roughness analysis

4、Non transparent material/transparent material morphology analysis

5、Measurement of 1 μ m transparent film thickness

6、Measurement of multi-layer film thickness

7、Measurement of total thickness of non transparent samples

Solution and advantages:

1、Easy operation process, reducing education and training costs

2、Manually place the object to be tested, and the machine automatically moves, measures, and outputs reports

3、Porous ceramic suction cup fully adsorbs the test substance

4、Granite base paired with a floating shock-absorbing table effectively isolates high-frequency vibrations and minimizes the vibration image of the machine body

5、High precision mobile motor

6、Dust cover designed for cleanroom environment

7、Connection management SECS/GEM (optional)

Effectively addressing measurement issues related to the semiconductor industry

Measurement model: VMS -6060H

Measurement focus

Measure the length, width, and distance of the solar panel grid.

Solution and advantages

1：There is a Mark point recognition function, which can measure whether the same screen Mark is coated with light and glue, and can be completed in the same program without the need for repeated programming.

2：One machine for multiple purposes, the same automatic image measuring instrument can simultaneously measure the line width of conventional ordinary finished oblique mesh, automatic measurement of straight mesh (without mesh nodes) line width, and measurement and drawing of semi-finished film images of straight mesh (without mesh nodes).

3：Direct network (without network nodes) semi-finished film measurement and drawing, with fast programming function, can be programmed in just 10 seconds.

4：Measurement and drawing of semi-finished film with straight grid (without grid nodes), the output DXF file can be directly used for film drawing without offsetting half of the grid, and the lines measured by QMS3D are at the center of the grid.

5：Measurement and drawing of semi-finished film with straight mesh (without mesh nodes), even if the mesh frame is uneven, it can be measured. The unique multi focus leveling function ensures that each measurement point is clear during edge finding.

6：Measurement and drawing of semi-finished film with straight grid (without grid nodes), and programming with translation and copying methods can achieve "bow" shaped trajectory measurement, saving empty running time and improving measurement efficiency.

7：Measurement and drawing of semi-finished film with straight grid (without grid nodes), which can automatically connect during programming and measurement, improving programming and measurement efficiency.

8：Measurement and drawing of semi-finished film with straight mesh (without mesh nodes), unique spacing correction function can ensure both line spacing and total spacing, and can input line spacing into Excel reports.

9：Optional high-definition 0.7X-5.5X zoom lens ensures clearer image quality.

10：We provide 24-hour production and inspection support to customers, ensuring that measurement solutions and after-sales service are provided on-site within 12 hours.

11：Rational has a software development team of over 30 members who can quickly and accurately provide users with personalized customization functions. This also lays a solid and multi-faceted foundation for the development of customer business.

12：Rational can also provide full process measurement solutions from screen printing to silicon wafer printing and silver paste thickness measurement. We have small stroke image measuring instruments, large stroke image measuring instruments, and white light interferometers, all of which are specifically designed for the photovoltaic measurement industry.

More than 10 solar printing screen operators have already used this solution, and both customers and users have affirmed its high measurement accuracy, ease of use, and significantly improved efficiency.

Automatic imaging equipment packaged as a one click coordinate mobile measurement platform (fiber optic communication industry)

Instrument type: CS series

Packaging the automatic imaging device into a coordinate mobile measurement platform with one click operation can achieve mechanical arm loading and unloading, as well as QR code scanning in and out, which greatly helps to trace the entire product process and save manpower.

Actual application scenario of the project: Each instrument has the ability to produce N formulas (measurement programs). For different products and each different stage of the product, when the product is poor, there are dedicated engineers to debug the equipment corresponding to the current situation and control the size. Subsequently, until the production introduction of the order, the instrument only performs the following tasks: measuring data, summarizing it to the server data center, and having a dedicated program to process the data and bind it to the shipment order. It is easier to do SPC with big data, and to address any non-conforming or ambiguous out of tolerance dimensions that occur during measurement, they can activate their alternative response mechanisms.

This is the direction of future transformation for labor-intensive companies, which has significant benefits and advantages in achieving precision measurement and automation for mass production lines.

High precision measurement of high-end precision electronic products (communication equipment industry)

Instrument Model: Automatic Imager (VMS -3020H)

Overall requirements: High imaging clarity, large magnification, high focus success rate and repeatability requirements

Application: Measuring the spacing between parts after patching

Actual application scenario of this project: The image needs to be focused on the workpiece at a high magnification, with high image clarity, high focus repeatability, high position resolution, and strong edge recognition ability of the measurement software Due to the extremely high requirements for measurement accuracy of the product (magnification of over 500 times, accuracy within 3 microns), and the customer's foreign investment background, they have been using OGP measuring instruments from the United States. In 2019, I came into contact with Rational products and after six months of communication and testing, I found that Wanhao automatic imaging equipment has a measurement effect no less than OGP. The quality and timeliness of service are unmatched by imported products or even domestic brands. At present, Rational equipment has been officially imported, and the customer's newly purchased precision measuring instruments are now using Rational equipment.